STRP

University of Wyoming

Scalable Conversion of Metallurgical Coal to Polycrystalline Nano-Graphite via Microwave Plasma Technology

Lead: TeYu Chien

Partner: PJKT 72

Keywords: Synthetic Graphite, Coal to Product, Battery Anode Materials

Amount: $100000

Intellectual Property Status: Patents

Award Date: 01/01/2026

End Date: 01/01/2027

ABSTRACT

This project, led by Dr. TeYu Chien of the University of Wyoming, will develop the foundational scientific and engineering basis for the scalable conversion of metallurgical coal into high-purity polycrystalline nano-graphite using a patented microwave-assisted plasma system. The proposed research will move this concept from Technology Readiness Level TRL 2 to TRL 3, or early TLR 4 by the end of the 12-month period. The focus will be on validating the physical principles, energy interactions, and plasma-material dynamics necessary for carbon phase transformation under lab-scale microwave plasma conditions. Initial experiments will analyze raw feedstocks, plasma process parameters, graphite yield quality, and thermodynamic inputs using small-batch laboratory tools. Results will inform material compatibility, reaction kinetics, and the feasibility of scaling to a prototype in future phases. This early-stage research is critical to unlocking a sustainable domestic source of synthetic graphite, offering energy savings of up to 85% over conventional methods and minimizing toxic chemical waste. If successful, the results will lay the groundwork for further federal R&D funding and industrial partnerships in years two and three. The innovation directly supports national interests in battery material supply chains and circular carbon technologies.